Hyundai Palisade: Driveshaft Assembly / TJ Joint

Hyundai Palisade (LX2) 2020-2024 Service Manual / Driveshaft and axle / Driveshaft Assembly / TJ Joint

Components and components location
Components
[LH]

Hyundai Palisade. Components and components location

1. BJ assembly
2. BJ circlip
3. BJ boot band
4. BJ boot
 5. Shaft
6. TJ boot band
7. TJ boot
8. Spider assembly
 9. Retainer ring
10. TJ housing
11. Housing circlip

[RH]

Hyundai Palisade. Components and components location

1. BJ assembly
2. BJ circlip
3. BJ boot band
4. BJ boot
 5. Shaft
6. TJ boot band
7. TJ boot
8. Spider assembly
 9. Clip
10. TJ Case
11. Clip
12. Housing circlip

Repair procedures
Removal
Hyundai Palisade. Repair procedures   
•
Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
•
The boot band should be replaced with a new one.
1.
Remove the Front Driveshaft.
(Refer to Driveshaft Assembly - "Front Driveshaft")
2.
Remove the housing circlip (B) from the driveshaft spline (A).

Hyundai Palisade. Repair procedures
3.
Remove both boot bands from the TJ housing.

Hyundai Palisade. Repair procedures

Hyundai Palisade. Repair procedures
4.
Remove the TJ housing (A).

Hyundai Palisade. Repair procedures

Hyundai Palisade. Repair procedures   
•
Make alignment marks on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.

Hyundai Palisade. Repair procedures
5.
Remove the retainer ring (A) from the shaft.

Hyundai Palisade. Repair procedures
6.
Remove the spider assembly (B) from the driveshaft (A) using the special tool (09495-33000).

Hyundai Palisade. Repair procedures
7.
Clean the spider assembly.
8.
Remove the TJ boot (A).
Hyundai Palisade. Repair procedures   
•
For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).

Hyundai Palisade. Repair procedures
Inspection
1.
Check the spider assembly for roller rotation, wear or corrosion.
2.
Check the groove inside the joint case for wear or corrosion
3.
Check the TJ boots for damage and deterioration.
Installation
1.
Wrap tape around the driveshaft spline (TJ) to prevent damage to the boot.
2.
Install the TJ boot band and then TJ boot.
3.
Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).

Hyundai Palisade. Repair procedures

Hyundai Palisade. Repair procedures
4.
Add specified grease to the joint boot as much as it was wiped away at inspection.
5.
Install the both boot band.
6.
To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
Engine
Distance (L) mm (in.)
LH side
RH side
Lambda 3.5 MPI / 3.8 GDI
 566.4 (22.2992)
 578.0 (22.7559)
R 2.2 TCI
 577.3 (22.7283)
 573.4 (22.5748)

Hyundai Palisade. Repair procedures
7.
Using the SST(09495-3K000), secure the TJ boot bands.
Clearance (A) : 2.0 mm (0.0787 in.) or less

Hyundai Palisade. Repair procedures

Hyundai Palisade. Repair procedures
8.
Install the front driveshaft.
(Refer to Driveshaft Assembly - “Front Driveshaft”)
9.
Check the front alignment.
(Refer to Suspension System - "Front Alignment")

    Front Driveshaft

    C..

    BJ Boot

    Components and components location Components [LH] 1. BJ assembly 2. BJ circlip 3. BJ boot band 4...

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