Hyundai Palisade: Front Suspension System / Front Strut Assembly

Hyundai Palisade (LX2) 2020-2024 Service Manual / Suspension System / Front Suspension System / Front Strut Assembly

Components and components location
Components

Hyundai Palisade. Components and components location

1. Strut assembly
2. Spring lower pad
3. Dust cover
4. Coil spring
5. Spring upper pad
 6. Bumper rubber
7. Insulator assembly & sturt bearing
8. Lock nut
9. Insulator cap

Repair procedures
Removal
1.
Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the front wheel and tire (A) from the front hub.
Tightening torque :
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
Hyundai Palisade. Repair procedures   
•
Be careful not to damage the hub bolts when removing the front wheel and tire (A).

Hyundai Palisade. Repair procedures
3.
Disconnect the stabilizer link with the front strut assembly after loosening the nut (A).
Tightening torque :
98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)
Hyundai Palisade. Repair procedures   
•
When loosening the nut (A), fix the outer hexagon of stabilizer bar link.
•
Be careful not to damage the stabilizer link boots.

Hyundai Palisade. Repair procedures
4.
Loosen the mounting bolt (A) and then remove the brake hose bracket from the strut assembly.
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)

Hyundai Palisade. Repair procedures
5.
Loosen the upper strut mounting nuts (A).
Tightening torque :
53.9 - 73.9 N.m (5.5 - 7.5 kgf.m, 39.8 - 54.2 lb-ft)

Hyundai Palisade. Repair procedures
6.
Remove the front strut assembly (A) from the front axle (B) by loosening the bolts & nuts.
Tightening torque :
196.1 - 215.7 N.m (20.0 - 22.0 kgf.m, 144.7 - 159.1 lb-ft)

Hyundai Palisade. Repair procedures
Disassembly
Hyundai Palisade. Repair procedures   
•
When compressing the coil spring, be cautious as there may be corrosion due to damage to the coil spring painting.
In order to avoid such painting damage, compress by putting over the waste hose, etc. (Refer to the picture below.)

Hyundai Palisade. Repair procedures
1.
Remove the insulator cap (A).

Hyundai Palisade. Repair procedures
2.
Using the spring compressor, compress the coil spring (A).

Hyundai Palisade. Repair procedures
3.
Using SST (0K546-F6100), loosen the self locking nut.

Hyundai Palisade. Repair procedures
4.
Remove the insulator, spring pad, coil spring and dust cover from the strut assembly.
Inspection
1.
Check the strut insulator for wear or damage.
2.
Check rubber parts for damage or deterioration.
3.
Compress and extend the piston rod (A) and check that there is no abnormal resistance or unusual sound during operation.

Hyundai Palisade. Repair procedures
Disposal
1.
Fully extend the piston rod.
2.
Drill a hole on the A section to remove gas from the cylinder.

Hyundai Palisade. Repair procedures

Hyundai Palisade. Repair procedures   
•
The gas coming out is harmless, but be careful of chips that may fly when drilling.
•
Be sure to wear safety goggles or eye protection when performing this task.
Reassembly
1.
Install the insulator, spring pad, coil spring and dust cover from the strut assembly.
2.
Compress and extend the piston rod (A) and check that there is no abnormal resistance or unusual sound during operation

Hyundai Palisade. Repair procedures
3.
Using the special tool (0K546-F6100), install the self locking nut.
Hyundai Palisade. Repair procedures   
•
Do not reuse the self locking nut.
Tightening torque :
107.9 - 117.7 N.m (11.0 - 12.0 kgf.m, 79.6 - 86.8 lb-ft)

Hyundai Palisade. Repair procedures
Installation
1.
Install in the reverse order of removal.
2.
Check the alignment.
(Refer to Suspension System - "Alingment")

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