Hyundai Palisade (LX2): Transfer Assembly / Front Wheel Transfer Assembly

Hyundai Palisade (LX2) 2020-2025 Service Manual / 4 Wheel Drive (AWD) System / Transfer Assembly / Front Wheel Transfer Assembly

Components and components location

Components Location
[Diesel 2.2]

Hyundai Palisade. Components and components location

1. Trasaxle assembly
2. Transfer assembly
 3. Propeller shaft assembly
4. Coupling assembly

[Gasoline 3.5, 3.8]

Hyundai Palisade. Components and components location

1. Trasaxle assembly
2. Transfer assembly
 3. Propeller shaft assembly
4. Coupling assembly

Repair procedures

Removal
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Remove the sub frame.
(Refet to Suspension System - "Sub Frame")
3.
Remove the front drive shaft assembly. [Right side]
(Refer to Driveshaft and Axle - "Front Driveshaft")
4.
Remove the front muffler. [Gasoline 3.5/ 3.8]
(Refer to Engine Mechanical System - "Muffler")
5.
Remove the front propeller shaft assembly (A) from the transfer assembly.
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)
[Diesel 2.2]

Hyundai Palisade. Repair procedures

[Gasoline 3.5, 3.8]

Hyundai Palisade. Repair procedures
6.
Remove the transfer case assembly.
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)
1) Loosen the transafer assembly upper mounting bolts (A).
[Diesel 2.2]

Hyundai Palisade. Repair procedures

[Gasoline 3.5, 3.8]

Hyundai Palisade. Repair procedures

2-1) Loosen the transfer assembly lower mounting bolts (B). [Transfer ->Transaxle]
[Diesel 2.2]

Hyundai Palisade. Repair procedures

[Gasoline 3.5, 3.8]

Hyundai Palisade. Repair procedures

2-2) Loosen the transfer assembly lower mounting bolts (B). [Transaxle ->Transfer]
[Diesel 2.2]

Hyundai Palisade. Repair procedures

[Gasoline 3.5, 3.8]

Hyundai Palisade. Repair procedures

3) Remove the transfer assembly (C).
[Diesel 2.2]

Hyundai Palisade. Repair procedures

[Gasoline 3.5, 3.8]

Hyundai Palisade. Repair procedures
Installation
1.
To install, reverse the removal procedures.
Hyundai Palisade. Repair procedures   
•
Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
•
Smear and cover splines (B) with molybdenum type high pressure grease.
GREASE SPL-1 equivalent (MS511-07)
[Diesel 2.2]

Hyundai Palisade. Repair procedures

[Gasoline 3.5, 3.8]

Hyundai Palisade. Repair procedures
•
Install the propeller shaft to be near runout marking (Transfer assembly 1ea (A), propeller shaft 1ea (B) each other.

Hyundai Palisade. Repair procedures

    Repair procedures Inspection    • Transfer oil should be inspected and refilled every 60,000 km (40,000 mile) / 4 year.

    Repair procedures Replacement [Driveshaft side oil seal] 1. Remove the under cover. (Refer to Engine Mechanical System - "Engine Room Under Cover") 2.

    Other information:

    Hyundai Palisade (LX2) 2020-2025 Service Manual: Compressor oil

    Repair procedures Oil Specification 1. The R-134a or R-1234yf system requires synthetic (PAG) compressor oil whereas the R-12 system requires mineral compressor oil. The two oils must never be mixed. 2.

    Hyundai Palisade (LX2) 2020-2025 Service Manual: Heater & A/C Control Unit (DATC)

    Components and components location Component Connector Pin Function Connector PIN No Pin Function Connector PIN No Pin Function A 1 Battery A 21 IGN2 2

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